Production Capacity Overview
A.J. Craftex maintains a structured production environment designed to support consistent, high-volume manufacturing for international export programs. The Jodhpur facility operates at a total rated capacity of 30 containers per month across all product categories.
| Metric | Value | Notes |
|---|---|---|
| Total Monthly Capacity | 30 Containers | All product categories combined |
| Open Monthly Capacity | 15 Containers | Available for new client allocation |
| Manufacturing Floor | 7,000 m² | Production, finishing, and staging |
| Active Workforce | 200+ Professionals | Craftsmen, designers, QA, logistics |
| Primary FOB Ports | Mundra / JNPT | Western coast, Gujarat / Maharashtra |
| Container Types | 20' / 40' / 40' HC | Standard and high-cube available |
Of the 30-container total monthly capacity, 15 containers are currently designated as open allocation, available for scheduling by new and prospective U.S. buyer programs. Capacity is allocated on a seasonal basis, typically confirmed 60–90 days prior to production commencement.
Knock-Down (KD) Engineering
Knock-Down (KD) refers to the engineering and manufacturing of furniture in a disassembled or flat-pack configuration specifically designed for efficient ocean container loading. KD goods are shipped in compact cartons and assembled at the destination warehouse or by the end consumer.
A.J. Craftex has developed strong in-house competency in KD design and production. The engineering team works directly with clients to analyze product geometry and identify opportunities for flat-pack conversion without compromising structural integrity or finished appearance.
KD Freight Advantages
| Factor | Fully Assembled | KD-Engineered |
|---|---|---|
| Container Cube Utilization | 55–65% | 85–95% |
| Units per 40' HC Container | Variable (lower) | Substantially higher |
| Per-Unit Landed Freight Cost | Higher | Reduced 25–40% |
| Damage Risk in Transit | Moderate | Lower |
| Warehouse Receiving Efficiency | Standard | Improved stacking/palletizing |
KD Design Process
Warehousing & Pre-Shipment Staging
The manufacturing facility includes a spacious, well-organized warehousing area equipped with appropriate handling and safety systems. The warehouse is divided into multiple compartments for organized inventory staging, finished goods storage, and pre-shipment consolidation.
All goods are staged and inspected prior to container loading. Packaging is configured based on the shipping specification agreed upon with each client — including individual poly-wrap, corner protection, carton boxing, and palletization where required.
